more at http://scitech.quickfound.net/astro/orion_cev_news_and_links.html Orion spacecraft heat shield engineer Molly White explains the basics on the Orion thermal protection system. Includes animated and time lapse footage. Public domain film from NASA. http://creativecommons.org/licenses/by-sa/3.0/ https://en.wikipedia.org/wiki/Orion_(spacecraft) The Orion Multi-Purpose Crew Vehicle (Orion MPCV) is a spacecraft intended to carry a crew of up to four astronauts to destinations at or beyond low Earth orbit (LEO). Currently under development by NASA for launch on the Space Launch System, Orion is intended to facilitate human exploration of asteroids and of Mars, as well as to provide a means of delivering or retrieving crew or supplies from the ISS if needed. The MPCV was announced by NASA on May 24, 2011. Its design is based on the Orion Crew Exploration Vehicle from the cancelled Constellation program. It has two main modules. The Orion command module is being built by Lockheed Martin at the Michoud Assembly Facility in New Orleans. The Orion Service Module, provided by the European Space Agency, is being built by Airbus Defence and Space. The MPCV's first test flight (uncrewed), known as Exploration Flight Test 1 (EFT-1), was launched atop a Delta IV Heavy rocket on December 5, 2014 on a flight lasting 4 hours and 24 minutes, landing at its target in the Pacific Ocean at 10:29 Central (delayed from the previous day due to technical and weather problems). The first mission to carry astronauts is not expected to take place until 2021 at the earliest... The Orion crew module (CM) is the reusable transportation capsule that provides a habitat for the crew, provides storage for consumables and research instruments, and serves as the docking port for crew transfers. The crew module is the only part of the MPCV that returns to Earth after each mission and is a 57.5° frustum shape, similar to that of the Apollo command module. As projected, the CM will be 5.02 meters (16 ft 6 in) in diameter and 3.3 meters (10 ft 10 in) in length, with a mass of about 8.5 metric tons (19,000 lb). It was manufactured by the Lockheed Martin Corporation. It will have more than 50% more volume than the Apollo capsule, which had an interior volume of 5.9 m3 (210 cu ft), and will carry four to six astronauts.[38] After extensive study, NASA has selected the Avcoat ablator system for the Orion crew module. Avcoat, which is composed of silica fibers with a resin in a honeycomb made of fiberglass and phenolic resin, was previously used on the Apollo missions and on select areas of the space shuttle for early flights. Orion's CM will use advanced technologies, including: - "Glass cockpit" digital control systems derived from those of the Boeing 787 Dreamliner. - An "autodock" feature, like those of Russian Progress spacecraft and the European Automated Transfer Vehicle, with provision for the flight crew to take over in an emergency. Previous American spacecraft (Gemini, Apollo, and Space Shuttle) have all required manual piloting for docking. - Improved waste-management facilities... - A nitrogen/oxygen (N2/O2) mixed atmosphere at either sea level (101.3 kPa or 14.69 psi) or slightly reduced (55.2 to 70.3 kPa or 8.01 to 10.20 psi) pressure. - Much more advanced computers than on previous crew vehicles. The CM will be constructed of the aluminium-lithium alloy used on the shuttle's external tank, and on the Delta IV and Atlas V rockets. The CM itself will be covered in the same Nomex felt-like thermal protection blankets used on parts on the shuttle not subject to critical heating, such as the payload bay doors. The reusable recovery parachutes will be based on the parachutes used on both the Apollo spacecraft and the Space Shuttle Solid Rocket Boosters, and will also use the same Nomex cloth for construction. Water landings will be the exclusive means of recovery for the Orion CM. To allow Orion to mate with other vehicles it will be equipped with the NASA Docking System... The spacecraft will employ a Launch Escape System (LES) like that used in Mercury and Apollo, along with an Apollo-derived "Boost Protective Cover" (made of fiberglass), to protect the Orion CM from aerodynamic and impact stresses during the first 2 1⁄2 minutes of ascent. Its designers claim that the MPCV is designed to be 10 times safer during ascent and reentry than the Space Shuttle. The CM is designed to be refurbished and reused. In addition, all of the Orion's component parts have been designed to be as generic as possible, so that between the craft's first test flight in 2014 and its projected Mars voyage in the 2030s, the spacecraft can be upgraded as new technologies become available...